Goa Plant
Facilities Equipment No. of Machines Capacity
Melting Inductotherm Tri-Track Induction Furnaces with 1800KW 1 70 MT/Day
Core Shop Common Manifold CO2 System
(2 kgs to 200 kgs single Core)
1 40 MT/Day
Cold Box Core Shooters (30 kgs ) 3
Cold Box Core Shooters (60 kgs ) 1
Cold Box Core Shooters (60 kgs ) from China (under installation & comissioning) 1
Cold Box Core Shooters (90 kgs ) from China (under installation & comissioning) 1
Moulding DISA ARPA 450
(710 x 600 x 200/250mm)
1 600 Moulds/day
DISAFLEX90 HPML (Under installation & comissioning) 1
DISA ARPA 1300
(1300 x 1000 x 200/400mm)
1
Sand Plant DISA Intensive sand mixer 1 600 MT
Fettling & Shot
Blasting
Hanger shot blasting machines (1 MT/Batch) 2 80 MT/Day
Swing Grinders, Angle Grinders and Table Grinders
Coating & Dispatch
The final products are then finished as per the customer’s requirement, painted and finally packed in sea-worthy crates either wooden or metallic as per Customer’s requirement for export.
Halol Plant
Facilities Equipment No. of Machines Capacity
Melting Inductotherm IGPT technology Induction Furnaces (0.75MT with 550 KW) 4 90 MT/Day
Core Shop Two part No Bake System
(2 kgs to 200 kgs single Core)
1 60 MT/Day
Cold Box Core shooters -30 kgs 4
Cold Box Core shooters -60 kgs 2
Cold Box Core shooters -100 kgs 1
Shell Core Shooters 3
Moulding KOYO Make High Pressure Moulding Line
(700 x 600 x 250mm)
1 2500 Moulds/day
DISA ARPA 900
(1000 x 700 x 350/350mm)
1
No Bake Moulding
(15 MT continuous Mixer)
1
Sand Plant Eirich Mixer for KOYO Line with Speed Muller Mixer – 800MT/day 1 35 Tons/hour
Belloi Mixer for ARPA900 line – 600MT/day 1 35 Tons/hour
Fettling & Shot
Blasting
Hanger shot blasting machines – (1 MT/Batch) 2 80 MT/Day of casting Shot Blasting
Swing Grinders, Angle Grinders and Table Grinders
Coating & Dispatch
The final products are then finished as per the customer’s requirement, painted and finally packed in sea-worthy crates either wooden or metallic as per Customer’s requirement for export.
Machining
As one of the leading players in the iron casting industry, we make it our business to stay equipped with the latest machines and technology.
Goa Plant
Machine Specification Nos.
VTL Machines Chuck Size 36″ and 52″ 2
Lath Machines Chuck Size 38″ 2
Chuck Size 16″ 4
Chuck Size 8″ 1
Multi-drill Machines 4 to 12 drill holes of 25mm 5
Milling Machine Table Size 600X600 1
Table Size 750×750 1
Radial Drilling Machine Spindle dia 4″ 4
LMW LC40 CNC Machine Chuck dia.350mm 1
Horrizontal Boring Machine Spindle dia 4″ 1
Halol Plant
Sr. No. Machine Specification Nos.
1 VTL Machines (Manual) Chuck Size 700mm 1
2 Lathe Machines Chuck Size 12″ 3
3 Lathe Machines Chuck Size 16″ 1
4 Lathe Machines (pattern shop) Chuck Size 12″ 1
5 Multi-drill Machines 4 to 12 drill holes of 25mm 5
6 Milling Machine (pattern shop) Table Size 350mmX1500mm 1
7 Radial Drilling Machine (pattern shop) Spindle Dia. 3″ 1
8 Radial Drilling Machine Spindle Dia. 4″ 3
9 Radial Drilling Machine Spindle Dia.3″ 1
10 Horizontal Boring Machine 1015 x 1220 1
11 Balancing machine FVBM50/M 1
Advanced Machining
Our advanced machine shop at Halol plant are on par with the world’s best. From the latest Solid Works software and simulators for model development, to a large fleet of hi-tech machines that include: horizontal and vertical milling centres, lathes and CNC machines – we have it all.
As a result our customers get the highest precision and quality, delivered on time.
Horizontal-Machining-Center-FMH-630.jpg

Spindle RPM: 8,000
Twin Pallet Size: 630X630
Axis Traverse: 1000x850x850mm (XYZ)
TOOL TAPER BT50
Maximum Payload: 1200 kg
Controller: Fanuc with Inbuilt
Inspection Probing
Total No Of Machines: 2
Horizontal-Machining-Center-H650.jpg

Spindle RPM: 10,000
Twin Pallet Size: 800X630MM
Axis Traverse: 1000x850x1000mm (XYZ)
TOOL TAPER BT 50
Maximum Payload: 1000 kg
Controller: Fanuc
Total No Of Machines: 1

 

BMV-51-TC24-VAYU-VMC.jpg

Work Table Size: X-1000/Y-510
Stroke: X-830 /Y-510/Z-510
Maximum Spindle RPM: 8000
Spindle Type: BT – 40
Controller: Fanuc
4th axis attachment in 2 machines
Total No Of Machines:  13
LL25TL5-Turning-Centre.jpg

Swing Over Bed: 510mm
Maximum Machining Diameter: 350mm
Maximum Longitudinal Travel: 560mm
Maximum Transverse Travel: 185mm
Maximum Spindle RPM: 3500
Spindle Type: A2 – 6
2 machines with kitagawa chuck
Total No of Machines: 4

 

LC40-Turning-Centre.jpg

Swing Over Bed: 650mm
Maximum Machining Diameter: 500mm
Maximum Longitudinal Travel: 500mm
Maximum Transverse Travel: 280mm
Maximum Spindle RPM: 2000
Spindle Type: A2 – 8
2 machines with 4 jaw chuck
Total No Of Machines: 10

LTV55-Turning-Vertical.jpg

Swing Over Bed: 790mm
Maximum Machining Diameter: 550mm
Maximum Longitudinal Travel: 640mm
Maximum Transverse Travel: 340mm
Maximum Spindle RPM: 2000
Spindle Type: A2 – 11
Total No Of Machines: 1

 

LMW-RIGI-25-PLUSTurningCentre.jpg

Swing Over Bed: 570mm
Maximum Machining Diameter: 320mm
Maximum Longitudinal Travel: 760mm
Maximum Transverse Travel: 260mm
Maximum Spindle RPM: 3500
Spindle Type: A2 – 8
Total No Of Machines: 1
Innovation & Development

At Himcast we know well enough that to be the ‘first choice’ means to be able to innovate to meet customer needs. And that’s exactly what we strive to do at every step of the way.

From thinking out-of-the-box to sharing our insights over open discussions with customers, to modeling unique and complex designs – we do whatever it takes. Our experienced development team bends backwards to optimize production and reduce costs for our customers. We also have an in-house team to maintain tooling and systematically place all pattern and core boxes in an archive. All this with just one clear objective – to ensure our customers get unique and efficient products.

Our development process:

  • Development of Casting Model in Solid Works Software
  • Draft check and clearance – Pattern, core box and mounting details
  • Power mill 3D CAM model
  • Thermocol Master development
  • Aluminium/CI master casting
  • Methodings and gating systems
  • Simulation for critical components
Quality

Our record for achieving flawless casts is built on a fool-proof system of highly sophisticated testing equipment and regular Quality Control checks. Make note of our awe-inspiring 3D Co-ordinate Measuring Machine that ensures dimensional accuracy, the ultrasonic non-destructive testing for detection of internal flaws and the vacuum emission spectrometer for regular chemical analysis. These along with other periodic analysis and statistical methods are employed by our team to create a cast free of any structural and compositional deficiencies. In other words, an object of absolute perfection.

3-D Coordinate Measuring Machine “Accurate Make”
Checking Capacity up to 1000 x 800 x 600mm
With Tangram Controller
Total No Of Machines : 1 no
The castings so produced are checked in Physical testing lab to Confirm required specifications from sample drawn out as per the specified norms. They include :
  • Universal Tensile Strength testing machine – Tensile strength, Yield strength & Elongation
  • Hardness Testing machines – Hardness of cast material so also hardness of casting at specified location.
  • Micro Hardness Tester – To check the Hardness of Phases in the microstructure.
  • Impact Testing machines – To check the impact value at ambient as well as specified subzero temperatures.
The non-destructive testing has facilities like:
  • Ultrasonic Test Equipment
  • Hydro Testing
  • DPT – Dye Penetration Test Equipment
  • Eddy Current Test Equipment
At Melting Deck
  • CE Cup – to check carbon and silicon before tap out.
  • Dip Tip – to measure tapping temperature.
  • Spectrometer – to check the tap metal composition in details
At pouring the metal in moulds
  • Spectrometer also used to check final composition from the sample taken at the last mould poured
  • Microscope – To check the micro structure of metal poured in the last box from the sample
Sand Testing :
  • Seive Shaker
  • Universal Sand Testing machine
  • Permeability Meter
  • Moisture Tester
  • Daily checking of LOI, Active Clay, Dead Clay, VM, Mould Hardness, Core Hardness
Certification

At Himcast delivering customer delight through high quality and precision products is our top most priority. And to achieve this objective we have left no stone unturned. Here below are a list of our quality certifications and awards received.

TUV_SUD-halol certificate

ISO9001:2008

TUV-NORD

QA System

TUV-NORD2

Pressure Equipment Mfg Certificate

Star-Export-House

Star Export House

saiglobal-STD

Standardsmark Licence

Awards & Recognition

Highest Exporter 01-02

Highest Exporter 01-02

Highest Exporter 02-03

Highest Exporter 02-03

Cummins

Cummins

Star Performance 08-09

Star Performance 08-09

Export Excellence

Export Excellence

Highest Exporter 02-03

Export Excellence

Export Excellence

Export Excellence

Export Excellence

Export Excellence

Export Excellence

Recognition

Export Excellence

Export Excellence

Export Excellence

Export Excellence

Export Excellence

Export Excellence

Solar Plant in Halol

Plant Capacity : 1.75Mw
Solar PV Modules : Canadian Solar Mono Crystalline Silicon
Each Modules capacity : 275Wp – 280Wp
275Wp- 4264 Nos
280Wp – 2106 Nos
Inverters : ABB Make as per IEC61683
SCADA system for monitoring
Land Acquiring : 35000 Sq Mtr
Captive Consumption
Commissioning date : 27/08/2016

Contact Us

GOA Plant

Mr. Anil Agarwal

Himgiri Castings Pvt.Ltd
291, Kundaim Industrial Estate,
Kundaim. Goa
India 403115
T: +91-832-6410321 | E: anil.agarwal@himcast.in


Halol Plant

Mr. Shashank Agarwal
Himgiri Castings Pvt.Ltd
213 Chandrapura Village,
Opp HNG Float Glass,
B/h General Motors,
Halol, Gujarat - 389350
T: +91 - 2676 225 901 / 02 | E: shashank.agarwal@himcast.in